1.2 Energy conservation in hydronic systems through the use of drag-reducing additives.

This is applied work drawing heavily on the more fundamental work described in section 1.1. One proposed concept is to use drag-reducing surfactant solutions as energy transmission fluids in HVAC systems. We have started by conducting an extensive theoretical feasibility study to determine the potential of the technique, and especially so for hydronic cooling systems in buildings, an application of great interest. This study showed that even for these systems the proposed approach would result in very large energy savings (up to about 50% of the energy used by pumps). Other types of applications such as fluid transport or industrial processes are also promising candidates for the use of our additives.

The next step in the process was to conduct extensive experimental work in the laboratory to generate a good understanding of the fundamental behavior of these fluids and their effect on system components (see section 1.1). Finally, we have undertaken a major field test in an operating hydronic space cooling system in a large building on campus. This complex system was thoroughly analyzed, tested, and fully instrumented with customized sensors, both locally and globally. In the first phase of the field test, extensive measurements were completed to determine the maximum pumping power savings possible, i.e. without any heat transfer control attempted. We obtained approximately 30% pumping power savings, very close to the level calculated using the predicting techniques we developed. The system ran well with the additives, and much information was gathered on numerous component such as pumps, coils, the evaporator, pipes, fittings, etc. In the second part of the field test we addressed the issue of the decreased heat exchanger capacity that was quantified in the first phase of the test. We used our new non-ionic additive to see if we could implement our heat transfer reduction control techniques in the field. These proved to work very well, allowing us to restore the nominal chiller performance and to generate true power savings for the system of the order of 15%. Further optimization of the additives is presently underway that will allow us to achieve higher savings still. All in all this field test work was judged to have been very successful.


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